New divider blocks cause huge savings.
Excessive lubrication caused compressor valve failures and excess spend on oil.
Replacing parts and adjusting lubrication rates saves $80,000.
The divider blocks were too large and the cycle time was too fast so we resized and replaced all of the divider blocks with properly sized ones and adjusted lubrication rates. We also replaced all of the tubing. Within 3 months the client saw oil consumption reduced by 60% and more than $80,000 saved on oil.